Welcome, tool lovers, and enthusiasts! Today I’m going to talk about one of the most popular thickness planers on the market, the DeWalt DW735. If you are a woodworker, a carpenter, or a dedicated DIYer, you are probably familiar with this machine. However, today, I’m going to discuss a vitally important yet often overlooked aspect of it – its carbon brushes.
The DeWalt DW735 Planer
The DeWalt DW735 is a reliable, heavy-duty planer that’s favored by many professionals and hobbyists alike. Its powerful 15-amp motor can handle deep cuts in hardwoods, while the two-speed gearbox allows you to change feed speed to optimize cuts per inch. Built to deliver durability and performance, it’s a tool that promises precision and efficiency. But, like any power tool, its performance heavily relies on a small but essential component – the carbon brushes.
Carbon Brushes Importance
Carbon brushes might seem insignificant due to their size, but they are integral to the functioning of power tools like the DeWalt DW735 planer. They are responsible for conducting electrical current between the stationary wires and the rotating part of the motor. In essence, they are a bridge that allows your tool’s motor to spin, and without them, your power tool is nothing more than a fancy paperweight.
Over time, these brushes wear down due to friction and need to be replaced to ensure your power tool continues to operate at its peak. Failure to replace worn-out brushes can result in decreased tool performance, and eventually, irreversible damage to the motor itself.
Brushes Needed For Dewalt DW735 Planer
So, how many brushes do you need for the DeWalt DW735 planer? The answer is two. The DeWalt DW735 planer uses a pair of carbon brushes to maintain even motor performance. These brushes are user-replaceable, meaning you don’t necessarily need to be a professional to replace them. They are conveniently located and can be accessed with relative ease.
When it comes to replacing these brushes, always remember to replace them in pairs. Even if only one brush seems worn, replacing them together ensures even wear and tear and keeps your tool running smoothly. Most replacement packs include two brushes, making it easier for you to maintain your machine’s top performance.
In the world of power tools, brushes may seem like minor accessories, but they play a crucial role in ensuring the longevity and performance of your tool.
Signs That Your DW735 Planer Brushes Need Replacement
The most common sign is a noticeable decrease in the tool’s performance. You may find that the planer doesn’t cut as efficiently as it used to, or it may struggle to maintain its speed. In more severe cases, the tool could stop working entirely.
Other signs could include excessive sparking from the motor area or the tool becoming unusually hot during operation. These symptoms could indicate that the brushes are worn out and need replacement. It’s important to catch these signs early to prevent further damage to your tool’s motor.
That said, always remember to put safety first. Even though the task is simple, working with power tools can be risky. Always make sure the planer is unplugged before you start working on it, and don’t rush the process. Take your time to ensure everything is done right, and your planer will be back to running smoothly in no time.
Tools Required For Brush Replacement
Replacing the brushes on your DeWalt DW735 planer is a straightforward task. You don’t need a toolbox full of gadgets. In fact, you only need one tool: a flathead screwdriver.
The screwdriver is used to remove the brush caps and to secure them back in place after the new brushes have been installed. It’s a simple task that doesn’t require a lot of technical know-how, making it a feasible DIY project for most tool owners.
Step-by-Step Guide To Replacing The Brushes
Now that we’ve established the signs of worn-out brushes, let’s walk through the process of replacing them on your DeWalt DW735 planer.
1. Safety First: Before you start, always ensure that the planer is unplugged from the power source. Safety should always be your top priority when working with power tools.
2. Access the Brushes: The brushes are located on each side of the planer. You can access them by removing the screws on the brush caps with a screwdriver.
3. Remove the Old Brushes: Once the caps are off, you can easily pull out the old brushes.
4. Install the New Brushes: Slide in the new brushes where the old ones were. Make sure they’re properly seated and aligned with the motor’s commutator.
5. Replace the Caps: Secure the brush caps back in place. Ensure they’re screwed in snugly but not overly tight.
And there you have it! You’ve successfully replaced the brushes on your DeWalt DW735 planer.
Where To Buy Replacement Brushes?
Many hardware and home improvement stores carry replacement brushes for the DeWalt DW735 planer. You can also find them online. Online marketplaces like Amazon, eBay, and the official DeWalt website offer replacement brushes specifically designed for the DW735 model. This way, you can be sure that the brushes you’re purchasing will perfectly fit your tool.
When shopping for brushes, remember to look for packs that contain two brushes. This is because the DeWalt DW735 planer uses a pair of brushes, and it’s always best to replace them together to maintain even performance.
Tips For Maintaining Your DeWalt DW735 Planer
Now that you know where to get replacement brushes and how to replace them, let’s talk about some tips for maintaining your DeWalt DW735 planer. Proper care and maintenance are key to prolonging the life of your tool and ensuring it continues to operate at its best.
Regularly Check the Brushes: Keep an eye on the condition of your brushes. If you notice decreased performance or excessive sparking, it may be time to replace them. Remember, early detection can prevent further damage to your tool’s motor.
Clean Your Planer: After every use, clean your planer to remove dust and wood chips. These particles can clog up your tool and affect its performance.
Sharpen the Blades: Dull blades can strain the motor and lead to decreased performance. Regularly check the sharpness of your blades and sharpen or replace them as needed.
Storage: When not in use, store your planer in a dry, clean place. This helps prevent rust and keeps your tool in good shape for longer.
In conclusion, taking care of your DeWalt DW735 planer is not a difficult task. By regularly checking the condition of the brushes, cleaning the machine, sharpening the blades, and properly storing the unit, you can ensure your tool stays in top shape for many years to come.